Whether it is NC pipe bender or CNC
pipe bending machine, it will be equipped with different kinds of dies to
achieve better bending effect. What are the main dies of the pipe bender and
what role they play in the pipe bending process? We will briefly introduce them
in this article.
The die of the pipe bender is
composed of wheel die, sliding plate die, mandrel, anti-wrinkle die, clamping
die block, etc.
The function of the wheel die is
to bend the pipe into R-shape. The size of the wheel die is also selected
according to the R radius of pipe bending processing. Generally, the
conventional specification R is best controlled between 1.5D and 2.5D, which is
the most suitable, the R-point on the curved surface of the pipe will not
wrinkle. Generally, when we bend the stainless steel pipe, there will be
wrinkling or the r-point is not full. At this time, we need to add the mandrel
to support the bulging and prevent the deformation and wrinkling of the pipe. The
mandrel mainly plays the role of supporting the inner wall of the bending
radius of the conduit and preventing its deformation. At present, domestic
pipes are bent on machine tools. If mandrel is not used, its quality is
difficult to guarantee. There are many forms of mandrel, such as cylindrical
mandrel, universal single, double, three and four ball head mandrel,
directional single and multi-ball head mandrel, etc. The mandrel can be
selected according to different pipe bending requirements.
Function of Anti-Wrinkle die: Anti-Wrinkle
die is generally used when bending stainless steel pipe. When the pipe wall is
relatively thin, we need to use anti-wrinkle die. It connects one end of wheel
die to play a supporting role when bending pipe, so as to prevent deformation
of one side of pipe when empty bending.
Function of clamping die: the
clamping die clamps the pipe and pastes the wheel die to make the pipe tightly
close to the wheel die tank for bending processing. Function of block: the
block is connected with the wheel die. Because the round wheel die cannot be
used as a fixture, we cut off a piece of the wheel die and paste the block to
clamp the pipe. When the pipe is clamped, the clamping die is clamped to the
block part to clamp the pipe. Function of sliding plate die: the main function
of sliding plate die is to push the pipe forward to keep up with the action of wheel
die.
These molds cooperate with each
other to make the tube bender achieve a good bending effect and process
high-quality work pieces.